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Material
Selection
The
most important aspect for any high performance thermoplastic
component is the up front selection of the right material.
It is during the material selection process that the strength
of China Array's applications
engineers comes into play.
Working
with the customer the engineers identify the environment in
which the component will be used and the properties required
for that environment. They then research published information
and standardized testing results available from the major
resin companies.
Often,
on the basis of this research, a single material will be the
obvious choice for an application. In less clear cut cases,
a few potential materials may recommend themselves. In this
case, a controlled laboratory test protocol will be set up
to mimic as close as possible the real world environment the
component will exposed to. (Please click
here for a "real world" example of the Materials
Selection Process.) These highly specific test results
will then be analyzed and a material selected.
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HIGH
PERFORMANCE THERMOPLASTICS (HPTP)
China
Array: Focused on Injection Molding HPTP's
Plastics fall
into two basic categories: Thermoset plastics, which can
be molded only once (China Array does not mold thermoset plastics),
and thermoplastics, which can be reheated and recast several
times. Thermoplastics divide into three further categories: (1)
volume thermoplastics, such as ABS and Acrylic, have melt temperatures
of between 200 and 300 degrees Fahrenheit.
(2) Engineering thermoplastics, such as polycarbonate and polyurethane,
have enhanced, specialty properties for particular applications,
and melt temperatures of between 400 to 550
degrees Fahrenheit and (3) high temperature thermoplastics
(also known as high performance thermoplastics), such as PEI and
PEEK, have unique properties and melting points of between
650 and 800 degrees Fahrenheit. (For more detail click
here.)
Superior
Properties
High-performance
thermoplastics offer superior heat tolerance, chemical resistance,
dimensional integrity, high impact and tensile strength, plus features
such as clarity, fire retardation and after molding machining strength.
These high perfomance plastics are used primarily in the aerospace,
automotive, electrical, electronic, medical devices, computers &
peripherals, telecommunications, dairy and food service, semiconductor
fabrication and testing, environmental monitoring, safety products
and many other specialty applications where these properties are
required. (For a Power Point Presentation
on High Performance Thermoplastics Click
Here.)
Ultra
Performance Thermoplastics (UPTP)
is a new term being used to describe a category of plastics that
have properties that exceed even those of HPTP's. Ultra Performance
Thermoplastics have incredible thermal properties (sustained use
at temperatures of 500 degrees F), which when combined with other
exceptional properties (strength, chemical resistance, wear resistance,
etc.) place them in another performance category all together. China
Array's engineers are at the cutting edge of UPTP development, and
the company is one of a select few in China capable of injection
molding these materials.
Multidisciplinary
Approach
A key differentiator
for the successful HPTP business is the utilization of an experienced
multidisciplinary team of materials engineers and design engineers.
These technical specialists will be familiar with not only mold
design and the injection molding process, but will have a firm understanding
of high performance thermoplastics, and market applications. These
engineers will have the ability to envision multiple possibilities
for the part design, and be able to communicate these ideas to the
customer in order to allow him to make an appropriate series of
choices based on various outcomes. The team seeks the best opportunities
for HPTP materials across a number of major market segments.
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