China Array Plastics
A Full Service Custom Injection Molder of High Performance Thermoplastics
Manufacturing in China Since 1980
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Material Selection

The most important aspect for any high performance thermoplastic component is the up front selection of the right material. It is during the material selection process that the strength of China Array's applications engineers comes into play.

Working with the customer the engineers identify the environment in which the component will be used and the properties required for that environment. They then research published information and standardized testing results available from the major resin companies.

Often, on the basis of this research, a single material will be the obvious choice for an application. In less clear cut cases, a few potential materials may recommend themselves. In this case, a controlled laboratory test protocol will be set up to mimic as close as possible the real world environment the component will exposed to. (Please click here for a "real world" example of the Materials Selection Process.) These highly specific test results will then be analyzed and a material selected.


HIGH PERFORMANCE THERMOPLASTICS (HPTP)

China Array: Focused on Injection Molding HPTP's

Plastics fall into two basic categories: Thermoset plastics, which can be molded only once (China Array does not mold thermoset plastics), and thermoplastics, which can be reheated and recast several times. Thermoplastics divide into three further categories: (1) volume thermoplastics, such as ABS and Acrylic, have melt temperatures of between 200 and 300 degrees Fahrenheit. (2) Engineering thermoplastics, such as polycarbonate and polyurethane, have enhanced, specialty properties for particular applications, and melt temperatures of between 400 to 550 degrees Fahrenheit and (3) high temperature thermoplastics (also known as high performance thermoplastics), such as PEI and PEEK, have unique properties and melting points of between 650 and 800 degrees Fahrenheit. (For more detail click here.)

Superior Properties

High-performance thermoplastics offer superior heat tolerance, chemical resistance, dimensional integrity, high impact and tensile strength, plus features such as clarity, fire retardation and after molding machining strength. These high perfomance plastics are used primarily in the aerospace, automotive, electrical, electronic, medical devices, computers & peripherals, telecommunications, dairy and food service, semiconductor fabrication and testing, environmental monitoring, safety products and many other specialty applications where these properties are required. (For a Power Point Presentation on High Performance Thermoplastics Click Here.)

Ultra Performance Thermoplastics (UPTP) is a new term being used to describe a category of plastics that have properties that exceed even those of HPTP's. Ultra Performance Thermoplastics have incredible thermal properties (sustained use at temperatures of 500 degrees F), which when combined with other exceptional properties (strength, chemical resistance, wear resistance, etc.) place them in another performance category all together. China Array's engineers are at the cutting edge of UPTP development, and the company is one of a select few in China capable of injection molding these materials.

Multidisciplinary Approach

A key differentiator for the successful HPTP business is the utilization of an experienced multidisciplinary team of materials engineers and design engineers. These technical specialists will be familiar with not only mold design and the injection molding process, but will have a firm understanding of high performance thermoplastics, and market applications. These engineers will have the ability to envision multiple possibilities for the part design, and be able to communicate these ideas to the customer in order to allow him to make an appropriate series of choices based on various outcomes. The team seeks the best opportunities for HPTP materials across a number of major market segments.

China Array works with the world leaders in High Performance Thermoplastics

Solvay Advanced Polymers

KetaSpire® polyetheretherketone (PEEK)
AvaSpire® modified PEEK
PrimoSpire® self-reinforced polyphenylene (SRP)
EpiSpire™ high-temperature sulfone (HTS)
Torlon® polyamide-imide (PAI)

Udel® PSU
Mindel® modified polysulfone
Radel® R (PPSU)
Radel® A (PES)
Acudel® modified PPSU

Sabic Innovative Plastics*

EXTEM
GELOY
LEXAN
NORYL

ULTEM
VALOX
XENOY
XYLEX


*Formerly GE Plastics
BASF

Ultradur® PBT Thermoplastic Polyester
Petra® PET Thermoplastic Polyester
Ultraform® Acetal (POM)
Ultrason® High Temp Polymer

Ultramid® Polyamide (nylon)
Capron® Polyamide (nylon)
Nypel® Recycled Polyamide (nylon)

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