High Performance Thermoplastics (HPTP)
represent the pinnacle of performance in the plastics industry.
Used in applications that require a combination of extraordinary
properties (thermal stability, chemical and radiation resistance,
superior mechanical properties, dimensional integrity, wearability
and strength), HPTP's
occupy high-end niches in markets as diverse as:
Ultra
Polymers, a new category of thermoplastics with
properties that exceed even those of HPTP's, have incredible
thermal properties (sustained use at temperatures of 500
degrees F), which when combined with other exceptional properties
place them in another performance category all together.
China Array's engineers are at the cutting edge of Ultra
Polymer applications.
Polymers Molded
by China Array:
®Torlon,
Radel A and R are tradenames of Solvay Advanced Polymers
Inc.
®Ultem,
Valox and Lexan are tradenames of Sabic Innovative Plastics.
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Molding High Performance Thermoplastics in China
China Array
Plastics, is one of the only full service custom injection molders
of High Performance Thermoplastics (HPTP)
in China. It has engineering offices in Pittsfield, Massachusetts,
USA and a wholly owned, state-of-the-art injection
molding facility in Wuhan, China.
The company
molds PEEK medical devices, highly
filled PBT electromagnetic interference (EMI) absorbers for
wireless communications cells, HPTP
dental tools, PSU dairy and food
processing equipment, PPSU manifolds
for FDG distillation for PET Scans, optical quality LEXAN
PC surveillance camera domes, VALOX
PBT high
amperage electrical connectors, TORLON
friction wear disks and a variety of other performance polymers.
Click here for examples of other
APPLICATIONS.
| China's
First Certified TORLON Molder
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Engineering
Most High Performance
Thermoplastics were developed in the US and Europe at such firms
as GE Plastics (now Sabic Innovative Plastics), Solvay Advanced
Polymers, and BASF. China Array's HPTP
Applications Engineers
come from GE Plastics, where they helped developed and commercialize
many of that firm's High Performance Thermoplastics applications.
They control the manufacturing
process from original design through finished product to insure
comprehensive quality control
and, equally important, protection of customers' intellectual
property.
Injection
Molding HPTP's
The chemical
complexity, extremely high melt temperatures and unusual molding
characteristics of high performance thermoplastics impose rigorous
requirements on an injection molder: HPTP engineering, specialized
equipment, processing expertise, stringent quality control protocols
and protection of intellectual property, to name a few. China Array
is dedicated to molding high performance thermoplastics.
Molds for Production & Prototypes
HPTP's high
molding temperatures are unforgiving of molds. The steel, design,
workmanship, and tight tolerances of China Array's molds are critical
to HPTP molding. The company adheres to the Society
of the Plastics Industry (SPI) Mold Standards & Classifications.
CNC/EDM machining centers, precision measuring instrumentation,
and advanced CAD/CAM software allow construction
of complex, sophisticated production molds. The company also offers
stripped down, low cost prototype
molds.
Post
Molding Operations & Accessories
Since 1980,
China Array has been manufacturing precision industrial
components for the dairy and food processing industries. The company
has decades of experience in the machining, fabrication and polishing
required for post molding operations
and production of high quality, non-plastic accessories.
The firm draws on a broad network of trusted vendors within the
manufacturing community for advice and/or outsourcing of specialized
products and services.
China's
Industrial Heart Land
China Array's
production facilities are located in Wuhan,
China: the capital of Hubei Province and China's fifth largest city
with a population of eight million. Known as the 'Thoroughfare to
Nine Provinces", Wuhan is approximately 400 miles from Shanghai
in the east, Zhongqing in the west, Hong Kong in the south and Beijing
in the north. The city straddles the Yangtze River at the nexus
of the main river, rail and highway routes running north/south and
east/west across China. It is perfectly situated for supplying customers
within China or reaching coastal ports for export.
Computer
Aided Design (CAD) & Computer Aided Manufacturing (CAM)
China
Array's US and Chinese offices are outfitted with identical CAD/CAM
systems (ProEngineering and MasterCam9), which can handle virtually
all customer drawing formats. Collaborative web conferencing allows
engineers at different sites to work simultaneously on projects
utilizing digital video and photography to communicate product development,
mold construction and injection molding processing issues between
parties.
Mission
Statement: To provide customers expert engineering, design and materials
advice , and a fully integrated molding operation for a consistently
superior product at a competitive price.
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